A Guide to EV/HEV Repair & Safety | Kent Automotive

Why EV & Hybrid Safety Matters

The shift toward electric and hybrid mobility is already here. The International Energy Agency reports that we’ll see 20 million new EVs sold in 2025, representing 25% of all vehicle sales. By 2030, the IEA predicts that EV sales will make up 40% of the market.

Dealerships and collision centers need to be equipped to service and repair electric cars, trucks, and SUVs. That means not only having the right equipment on hand, but training technicians in the unique safety factors of working on EVs.

Because EV systems run at high voltages (over 400 volts and up to 800 volts), there are serious risks when working with them. Workers must be trained in avoiding electric shock, arc flash, and thermal burns.

A safety-first mindset in your auto shop will help keep your team prepared and protected with working with EVs.

Committing to safety means:

•   Less liability exposure

•   Lowered risk of technician injury

•   Superior shop reputation and customer trust

•   Compliance with evolving industry standards

Training and Resources for Electric Vehicle Repair

Natural Resources Canada keeps a list of training programs for technicians who work on zero emissions vehicles. Ongoing education can help even the most experienced mechanics better understand the latest EV technology.

Truck and transport mechanics can pursue Red Seal certification, which includes training on servicing, diagnosing, and repairing electric motors, inverters, converters, high-voltage batteries, and related systems in EVs and hybrids.

GMG EnviroSafe’s EV Repair Resource Center offers free safety training modules, technician checklists, and over 35 EV Emergency Response Guides maintained by the National Fire Protection Association (NFPA).

For additional training tools and regulatory support, KPA’s EV Safety Resource Hub provides expert-backed insights and compliance solutions tailored to the unique risks of EV maintenance.

Essential Safety Protocols for EV and HEV Repairs

The golden rule for EV repairs? Always treat the vehicle as live until diagnostic checks confirm otherwise. This means taking extra precautions and ensuring all necessary safety measures are in place before beginning any work.

The Importance of Personal Protective Equipment (PPE)

When handling high-voltage systems in EVs and HEVs, wearing the correct personal protective equipment is vital. Technicians must don rubber insulating gloves, protective clothing, and eye protection to shield themselves from potential electrical shocks.

•   Kent Automotive Solution: Novax® Rubber Insulating Gloves Kit

This comprehensive kit includes high-dielectric rubber gloves, leather protectors, and a convenient carry bag. Designed to adhere to NFPA 70E standards, it supports prolonged wear without causing fatigue, an important element for maintaining efficiency in EV repairs.

Establishing an EV-Specific Workspace

Creating a designated area in your auto shop for EV repairs is essential to preventing accidents. This workspace should feature appropriate safety signage and tools to minimize risks, ensuring technicians and other staff steer clear of high-voltage zones. Having a dedicated area helps manage potential dangers and keeps your shop operations smooth whether you're working on EVs or HEVs.

•   Kent Automotive Solution: Dielectric Corrugated Switchboard Mat

This extra-thick vinyl mat provides an additional protective layer in EV repair shops. It also enhances traction to help prevent slips in critical areas.

Clear Labeling of High-Voltage Components

When working with high-voltage parts, proper labeling is crucial to prevent mishaps. Color-coded and clearly marked components help avoid unintentional contact and uphold the EV safety standards in your shop.

•   Kent Automotive Solution: Fuse Carrier Isolation Port/Socket Lockout

This lockout device isolates fuse holders, indicating that high-voltage work is underway. It prevents unauthorized reactivation and adapts to various EV systems, ensuring consistent adherence to EV safety protocols.

Ensuring a Safe Environment for Electric Vehicle Repairs

Beyond PPE and a dedicated workspace, shops should invest in comprehensive safety kits that feature signage, lockout devices, and barriers to demarcate high-voltage zones and prevent unauthorized access. The objective is to foster an environment with visible and easy-to-follow safety procedures, ensuring both technicians and other staff are aware of the risks.

•   Kent Automotive Solution: EV Advanced Bundle

This all-inclusive EV safety kit includes arc flash protection gear, rescue hooks, signage, and more. With dielectric mats and stanchions included, it empowers EV repair shops to protect their employees and comply confidently with EV safety guidelines.

Prioritize EV Safety with the Right Tools and Procedures

As the automotive industry in Canada shifts towards electric and hybrid vehicles, auto repair shops need to adapt their safety procedures and prepare to handle the unique challenges these vehicles present. From wearing appropriate personal protective PPE to establishing dedicated workspaces and labeling systems, every measure contributes to creating a secure environment for your team.

At Kent Automotive, we are dedicated to supporting your shop with high-quality products and expert guidance tailored to the Canadian market. Whether you're in need of insulated gloves, safety mats, or a comprehensive EV safety kit, we offer the tools necessary to help you achieve your safety objectives.

Explore our comprehensive range of EV safety products and let us assist you in getting ready for the future of automotive repairs in Canada.

For more information on our EV/HEV safety products, contact a Kent Automotive representative to receive personalized guidance for your shop.